2020

PROJECTS IN 2020

SOLUTION FOR SOUR DOUGH FERMENTATION TANK WITH OUR PARTNER BIOSTAR

The BIO-FM fermenters are applied for an automated, fully monitored process of producing rye sourdough with TA 180-220. The fermenters are equipped with a reinforced frame-tubular mixer driven by a gearmotor with increased torque resitance. The mixer’s shape is intended for a quick stirring of sourdough components, i.e. water and flour. Mixing intensity and direction is smoothly controlled in various operating modes of the tank. To intensify the heat exchange inside the tank, teflon-coated scrapers are applied on the mixer blades.

Temperature of a fermented mass is measured with use of a PT100 probe located on the base of the tank or optionally the fermenter may be equipped with a BIOSTAR Thermo-Mapping sourdough temperature mapping system based on amulti-point temperature measurement (on the mixer and on the base of the tank). This solution allows for the optimisation of the mixing process and for the maintenance of fixed fermentation parameters throughout the sourdough.

Depending on the customer’s output, we offer devices with the following capacities: 200, 500, 1,000, 1,500 1, for craft bakehouses, while for industrial plants we deliver devices with capacities from 2,000 to 10,000 1. We also offer extensive accessories tailored to the customer’s requirements {when agreed).

Full stabilisation of fermentation temperature
Perfectly refined heating and cooling systems, properly seleaed mixers with scrapers maintain the pre-set fermentation process temperature, recommended in the technology, while if it is required to store mature sourdough, they guarantee keeping its parameters for 48 hours. The systems compensate a mismatched temperature of water refill, depending on the temperature of flour being fed, as weil as they collea excess heat generated during the fermentation process. The provided cooling systems operate on po lypropylene glycol and cooling agents R290, R449, C02. lt is possible to connect them to the chilled water/glycol systems operating in plants.

Highly hygienic operatlon of devices
Well-thought-out design of tanks, without any spaces where contaminants may build up, easy access to the tank conneaions facilitates its quick and thorough washing compliant with the highest standards.

Highest hygienic standards of the sourdough dosing line
Our installations are equipped with pumps of hygienic design (screw, twin screw and lobe pumps), CIP washing systems and system for product recovery from the pipeline (PIGing), and together with orbitally welded pipelines, we ensure easy cleaning and disinfection.

SOLUTION FOR SLICING AND PACKAGING FOR FRESH AND FROZEN FREE STYLE AND TURKISH BREAD WITH OUR PARTNER HOBA

We refer to our proposal for a fully-automatic slicing, packing, and closing system with a capacity from 2000 till up to 3300 per hour, depending on the products, requirements and the operators working on the machine. We also add an unsliced infeed on the machine for the Turkish Loaf and rolls. We will give a budget price for the infeed system which we are need for the Turkish Bread (running through the packer only) so we are coming from 1 line and you can switch between unsliced or sliced product.

In addition, we are talking about slicing frozen products. For this we need special blades to cut the hard bread without developing too much heat. We already had some test run in which we did run frozen product, but to guarantee capacity we need to do a longer test.

For frozen product we will use special build stainless-steel reciprocating blades which are produced in matched sets so they can be installed on the bread slicer. The blades feature a hollow ground cutting edge, meaning each blade is individually ground to perfection, resulting in the ultimate slicing blade. The cutting edge produces less crumbs up to 50% with very low heat developments on the bread while giving a clean and straight cut. Additional benefit is that the blades have a longer life time.

Pictures of a Test Run:

Examples:

These pictures are showing you special slicing blades for frozen products:

SOLUTION FOR BATTERING AND BREADING LINE WITH OUR PARTNER WP-RIEHLE

Examples:

You can also equip your WP-RIEHLE Automatic Batter-Breading Machine BB 400 with a liquid water pump and waterfall.