PRODUCTION BASED ON READY CHOCOLATE

The easiest and fastest way to get craft chocolate for your business is to buy it in ready-made condition. “LUKER”, “Belcolade”, “Cacao Barry”, “Callebaut”, “Irca”, “Valrhona”, etc. – these companies products can be bought in packages in the form of calets, shaped like “bricks”. There are all types of chocolate on sale: dark, milk, white, colored white with flavours. Your goal is to melt the chocolate and recrystallize it to form the correct lattice of cocoa butter. After that, you can give to chocolate any shape and use it to create sweets or decorate confectionery.

Because of the fact that you are working with large manufacturers who have worked out their recipes for yearrs, you can count on minimal, almost imperceptible fluctuations in taste from one batch of chocolate to another. A production based on ready chocolate can be started quickly – you can even try everything in your own kitchen. It is also a great option for chocolatier beginners, since it is extremely difficult to spoil the result of your efforts.

PRODUCTION ON GRATED COCOA

Production on grated cocoa is obtained by grinding cocoa beans, then recrystallized and packed in the form of calettes, blocks, tiles or pieces. It is pure, 100% cocoa, but not yet chocolate. To prepare it, you need a melanguer – a mill that combines functions of grinding, mixing and conching. You need a melanguer to grind grated cocoa and mix it with other ingredients, for example, sugar, extra cocoa butter, emulsifier, vanilla, milk powder (if you need milk chocolate). After 24-72 hours, the chocolate is ready.

The cost of a kilogram of grated cocoa is usually lower or equal to the cost of a kilogram of finished chocolate, but do not forget that chocolate also contains a cheaper ingredient: sugar. So producing chocolate by yourself from grated cocoa is much cheaper. Grated cocoa is a basic ingredient that does not have additives. You have the ability to influence the recipe and create an unique product.

BEAN-TO-BAR: CHOCOLATE PRODUCTION FROM COCOA BEANS

Chocolate creation process through this technology puts a control of all stages of production on your shoulders. The production of chocolate bars, figured candies, their packaging and sales begins much later than it might seems. Before you start mealing the ingredients, you firstly need to purchase cocoa beans, sort them out, sift the marriage, fry, peel and grind. And only then you can approach the mills.

Bean-to-bar chocolate is a premium product with a high value. There is no need to build a factory for the production of chocolate from cocoa beans. The compactness of modern equipment and the clarity of the process allows you to turn it into exciting show, around which a real chocolate museum can grow, an attractive place to visit in organized groups.

CAPABILITIES OF CHOCOLATE PRODUCTION LINE

Chocolate production line certainly adopted to get various and different kind of end product with adding or removing different parts includes:

  • BAR CHOCOLATE PRODUCTION LINE
  • FILLED CHOCOLATE PRODUCTION LINE
  • DROP CHOCOLATE PRODUCTION LINE
  • DRAGEE CHOCOLATE PRODUCTION LINE
  • HOLLOW (EGG…) CHOCOLATE PRODUCTION LINE
  • CHOCOLATE COATED PRODUCTION LINE

That means the production line’s manufacturing ability includes all these production lines to get the desired end product.

MACHINERY OF CHOCOLATE PRODUCTION LINE

Our partners professional mechanical engineers design high quality machines for chocolate production plants according to our clients requirements in every fragment of producing process. Here you can find various types of machines for chocolate production line below:

  • OIL MELTING TANK
  • BALL MILLS
  • STORAGE TANKS
  • TEMPERING MACHINES
  • CHOCOLATE FILLING MACHINES
  • CHOCOLATE DEPOSITORS
  • CHOCOLATE COATING MACHINES
  • COOLING TUNNEL
  • SYRUP BOILING TANKS
  • DRAGEE COATING PANS
  • DRAGEE COATING DRUMS
  • SUGAR MILL
  • MOULDS
  • PACKING MACHINES

PROCESSING OF CHOCOLATE PRODUCTION LINE

Manufacturing capabilities can be optimize for desired end products. On the other hand, processing is almost the same for all kind of end product. It is start with preparing the raw material for production line.